Novak Activ8 Track Guide -- V1 (Non Super-Tuner) (55-172 User Manual download pdf

NOT ALL TRANSMITTERS HAVE THESE ADJUSTMENTS

activ

track guide

proper gear selection

5-2012#55-1725P-1 Rev.1

Motor operating temperature is the ONLY

way to properly set vehicle gearing

The Motor and Speed Control should not exceed

160°F MAX at any time during run!

Change the gearing to avoid overheating!

DO NOT FREE-REV MOTOR

Free-running your brushless motor in a no-load condition can cause rotor failure

& ESC transistor damage that will not be covered by the product’s warranty.

Because of the potential danger of overheating, ESC/motor damage & failure,

you must start with VERY small pinion sizes and check ESC & motor

temperatures at multiple times throughout the initial runs. This is the only

way to ensure that you are not causing excessive heating.

If ESC & motor temperatures remain low & stable, you can slowly increase

the pinion size while again monitoring the temperatures to determine the

safe gearing for your vehicle, motor, and climate/track conditions. Because

these variables can change or be modiﬁed, you MUST continually monitor

ESC & motor temperatures to protect your electronics from damage.

Transmitter adjustments may not be needed to operate the Kinetic ESC.

However, if you have any problems with ONE-TOUCH PROGRAMMING, adjust

the transmitter as follows and repeat the ONE-TOUCH PROGRAMMING step.

THROTTLE CHANNEL ADJUSTMENTS

Set HIGH ATV or EPA to 100% setting. [amount of throw at full throttle]

Set LOW ATV, EPA, or ATL to 100% setting. [amount of throw at full brakes]

C. Set EXPONENTIAL to zero setting. [throttle channel linearity]

Set THROTTLE CHANNEL REV. SWITCH to either position.

E. Set THROTTLE CHANNEL TRIM to middle setting.

[adjusts neutral position/increases or decreases coast brakes]

Set ELECTRONIC TRIGGER THROW ADJUSTMENT to 50%

throttle and

50% brake throw–best for reversible ESCs.

[adjusts trigger throw electronic/digital pistol-grip transmitters]

Set MECHANICAL TRIGGER THROW ADJUSTMENT to position

with 1/2

throttle and 1/2 brake throw.

transmitter adjustments

With the ESC connected to (at least) a charged battery pack, the receiver, and the

brushless motor’s sensor harness:

1. TURN ON THE TRANSMITTER’S POWER

2. PRESS & HOLD ESC’S ONE-TOUCH/SET BUTTON

3. TURN ON THE SPEED CONTROL’S POWER

With transmitter throttle at neutral, and still pressing the

SET button, slide the

ESC’s ON/OFF switch to ON position.

CONTINUE HOLDING SET BUTTON UNTIL RED LED COMES ON

5. RELEASE SET BUTTON AS SOON AS LED TURNS RED

PULL TRANSMITTER THROTTLE TO FULL-ON POSITION

Hold it there until the green status LED turns solid green.

Note: Motor will not run during programming even if connected.

7. PUSH TRANSMITTER THROTTLE TO FULL-BRAKE/REVERSE

Hold it there until the green status LED blinks green.

8. RETURN TRANSMITTER THROTTLE TO NEUTRAL

The red status LED will turn solid red, indicating that speed control is at neutral and

that proper programming has been completed. Blue & yellow LEDs will also be on

indicating Minimum Brake (blue) & Drag Brake (yellow) settings are at levels above 0%.

If transmitter settings are changed, the One-Touch Programming must be repeated.

If you experience any problems, turn off ESC and repeat One-Touch.

NOTE: Whenever the One-Touch Programming is performed, the speed control

will automatically revert back to the factory-default settings.

The

Activ8

Racing Brushless ESC with

X-Drive (part number #1725) is factory

loaded with several programmable

f e a t u r e s . W h i l e t h i s ma y s e e m

overwhelming at ﬁrst glance, this Activ8

Track Guide was designed to keep with you

at the track to use as a quick-reference and

help walk you through the programming

of all of the speed control’s features.

Take the time to thoroughly read through this programming guide before

operation to fully understand the different ESC parameters, and how they can

be used to ﬁne tune your ESC’s feel and performance. Most importantly, enjoy

all of the technical beneﬁts and features the

Havoc Pro SC

ESC has to offer.

Visit our web site for the most up to date information and to learn more

about other Novak products and services.

trouble-shooting guide

Steering Channel Works But Motor Will Not Run

• Possible receiver damage––Check operation with a different receiver.

• Possible internal damage––Refer to ‘SERVICE PROCEDURES’ section.

• Check motor or motor connections.

• Make sure ESC is plugged into the throttle channel of receiver. Check wiring color

sequence of receiver signal harness (Refer to STEP 1).

Receiver Glitches/Throttle Stutters During Acceleration

• Receiver or antenna too close to ESC, power wires, battery, or motor.

• Bad motor sensors, sensor harness, or connections––Check wiring, sensor harness, &

connections, perform hall sensor test (Refer to ‘MOTOR HALL SENSOR TEST’ section).

• Low voltage to receiver––Try Novak Glitch Buster capacitor on receiver to help retain

power during high current draw situations (Novak accessory #5626).

• Power Trans-Cap Module damaged/missing––Replace Power Trans-Cap Module.

• Battery pack damaged or weak––Try a different battery pack.

• Motor magnet weak or overheated––Replace rotor

(Refer to motor manufacturer’s website

• Excessive current to motor—Use a milder motor or a smaller pinion gear.

• Untidy wires or signal and power wired bundled together. Input harness and servo

wires should be bundled separately. Power wires should be as short as possible.

Motor and Steering Servo Do Not Work

• Check wires, receiver signal harness wiring & color sequence, radio system, crystals,

battery/motor connectors, & battery pack.

• Possible receiver damage––Check operation with a different receiver.

• Possible internal damage––Refer to Service Procedures.

Motor Runs Backward

• Improper One-Touch set up––Refer to ‘ONE-TOUCH PROGRAMMING’ section.

Timing Does Not Operate Properly

• Improper gearing––Refer to ‘PROPER GEAR SELECTION’ section.

• Timing Set Point set incorrectly––Refer to ‘CUSTOM PROGRAMMING OPTIONS’ section.

Speed Control Runs Excessively Hot

• Electronic motor timing set too high––reduce timing level setting in ESC.

•

Gear ratio too low––Increase gear ratio/Reduce pinion

(refer to ‘PROPER GEAR SELECTION’).

• Motor is damaged––Try a different motor.

Model Runs Slowly/Slow Acceleration

•

Gear ratio too high––Reduce gear ratio/Increase pinion

(refer to ‘PROPER GEAR SELECTION’).

• Check battery & connectors––Check battery pack & connectors. Replace if needed.

• Incorrect transmitter/ESC adjustment––Refer to ‘TRANSMITTER ADJUSTMENTS’.

• Power Trans-Cap Module damaged/missing––Replace Power Trans-Cap Module.

ESC Is Melted Or Burnt/ESC Runs With Switch Off

• Internal damage––Refer to Service Procedures.

No Power to the BEC

• Check power wire connections to your battery, ESC and BEC unit.

• Check that the input harness from the BEC is plugged into the receiver correctly

and the red wire from the ESC’s input harness is removed.

• Be sure that the BEC unit switch is turned ON.

error codes

• Blue status LED on solid at neutral––Minimum Brake is set to value greater than 0%.

• Yellow status LED on solid at neutral––Drag Brake is set to value greater than 0%.

• Red & Green status LEDs on solid––Check input signal harness connections at ESC

and receiver. Check input signal harness wiring sequence––Refer to STEP 1.

• Red status LED on solid & Green LED blinking––Check motor sensor harness

connection. Possible internal motor damage.

• Blue & Green status LEDs both blinking. Possible ESC shut-down due to locked

rotor detection––return throttle to neutral position to regain motor control––check

vehicle’s drive train for free operation.

• Blue & Red status LEDs blinking. Possible ESC thermal shut-down––Check gear ratio

& free operation of drive train for possible overloading/ESC is being severely over-

loaded––allow system to cool & return throttle to neutral position to regain motor

control. LEDs will continue to blink until system is cooled down.

• Blue & Yellow status LEDs blinking. Possible Motor thermal shut-down––Check gear

ratio & free operation of drive train for possible overloading/Motor is being severely

over-loaded––allow system to cool & return throttle to neutral position to regain

motor control. LEDs will continue to blink until system is cooled down.

• Blue & Green (Locked Rotor Detection), Blue & Red (ESC Thermal Shut-Down), or

Blue & Yellow (Motor Thermal Shut-Down) status LEDs blinking. ESC may have shut-

down & ESC’s neutral point is too far off to sense that transmitter throttle has

been returned to neutral (Refer to ‘ONE-TOUCH’ & ‘TRANSMITTER ADJUSTMENTS’).

• White status LED blinking. ESC timing is turned ON. ESC is operating normal.

Check Novak’s web site for additional information.

temperature OVERLOAD

To conform to ROAR’s Sportsman Class racing rules and help race organizers

monitor driver compliance in non-timing race classes, we have included a

feature in this speed control that indicates when the ESC has its electronic

motor timing advancement feature activated.

At all times when the speed control is powered ON and the Dynamic Motor

Timing is turned ON and set to a level greater than zero timing advance,

the ESC’s white status LED will be illuminated during normal operation.

Due to the nature of timing advance ESCs, motor tolerances/settings,

vehicle performance, and track conditions, it has become virtually

impossible to provide installation and operation recommendations

that will allow you to use these ESCs and motors at their highest

performance levels without the potential for unwanted damage.

You must use extreme caution when setting up these electronics and

carefully test your application to avoid overloading and overheating

of either the speed control or the brushless motor. These are racing

electronics used in racing conditions, and therefore damage as

the result of excessive overheating will not be covered under

the product’s factory warranty.

Electronic motor timing advancement can generate extrememly high speeds and

result in an uncontrollable vehicle. Use caution when operating vehicle and do not

operate around other people or in an unsafe manner to avoid injuries or damage.

one-touch programming

timing esc warning

esc parameters

motor hall sensor test

timing indicator led

1. Drag Brake (1 of 10) ...................................................... 0-30%

2. Timing Level

(1 of 8)

.........................................................0-30°

3. Timing Set Point

(1 of 8)

................................ 4000-19500 RPM

4. Drive Frequency (1 of 10) ............................................6-32KHz

5. Brake Frequency (1 of 10) .................................. 1.67-13.7KHz

6. Minimum Brake (1 of 10) .............................................. 0-30%

7. Minimum Drive (1 or 10) ...............................................0-15%

8. Dead Band (1 of 5) .......................................................... 2-8%

9. Reverse ....................................................................... OFF/ON

10.

Voltage Cut-Off ........................................................... OFF/ON

The Hall Sensor Test diagnostic feature in this ESC allows you to easily check

the sensors in the brushless motor connected to the ESC to determine if they

are operating normally. This will help you pinpoint the cause of problems in

your system, and hopefully reduce the down time and expenses associated with

sending your product in for service when you can resolve the issue yourself.

To access this feature, simply follow these steps:

1. Follow the steps in the ‘CUSTOM PROGRAMMING OPTIONS’ section

to access the Hall Sensor Test option via the ESC’s SET button.

2. Slowly rotate the motor’s output/pinion shaft. If motor is installed in

a vehicle, slowly rotate the drive train so that the motor also rotates.

3. The status LEDs on the speed control should cycle through illuminating

the BLUE, YELLOW, and RED status LEDs.

If the BLUE, YELLOW, and RED LEDs light up one after another as the motor’s

shaft is rotated, the Hall Sensors in the motor are operating normally.

If any one of the BLUE, YELLOW, or RED status LEDs do not light while rotating

the motor’s shaft, there is a either a problem with the Sensor Harness Cable

(or its connections either at the motor end or the ESC end) or with the actual

Hall Effect Sensors in the motor’s timing section.

If your motor has a user-replaceable double-ended sensor harness, replace

it with another one to determine if this is this source of the problem. If, after

replacing the harness, all three of the LEDs still do not light up, it would

appear that one of the sensors inside the motor has been damaged--replace

the timing section of your motor, or if your motor is not user-rebuildable,

send it in the manufacturer for the appropriate service.

This ESC features Novak’s latest Smart-Stop Auto-Detect Voltage Cut-Off

Circuitry built-in, and when properly used, will allow you to safely use LiPo

batteries. This protection circuitry constantly monitors the battery pack

voltage and smoothly reduces the ESC’s power output and slows the vehicle

when required to prevent cells from ever dropping below their critical safety

voltage which can result in cell damage and failure.

Default ESC setting: Voltage Cut-Off Circuitry ON

(Note: If using NiMH or NiCd cells, you will need to switch this feature off)

RE-CHARGE THE BATTERIES AFTER SMART-STOP SLOWS VEHICLE

DO NOT USE LiPo BATTERIES WITH VOLTAGE CUT-OFF TURNED OFF

Note: ESC reverts to LiPo ON setting whenever One-Touch Programming is performed.

voltage cut-off circuitry

temperature monitoring

With the higher performance of brushless systems, undesirable radio system

noise may occur when used with lower quality radio systems. 2.4GHz radio

systems are the best to use. FM radio systems are acceptable, as long as

the system is high quality. AM radio systems are NOT recommended.

Best to use

2.4 GHz

OK to use

Do not use

GOOD QUALITY RADIO SYSTEM SUGGESTED

This speed control has a built-in diagnostic temperature monitoring feature

that lets you quickly check the ESC’s operating temperature at any time.

While connected to a battery and powered ON, simply tap the ESC’s SET

button and one of the on-board LED lights will ﬂash 4 times to indicate the

operating temperature of the speed control.

WHITE ﬂashing LED = normal operating temp--under 135°F (57°C).

BLUE ﬂashing LED = medium operating temp--136-147°F (58-64°C).

YELLOW ﬂashing LED = hot operating temp--148-167°F (65-75°C).

GREEN ﬂashing LED = hotter operating temp--168-194°F (76-90°C).

RED ﬂashing LED = hottest operating temp--195-215°F (91-102°C).

You are now pushing the ESC extremely hard and should be very

careful to avoid overheating and possible thermal shut-down.

All LEDs ﬂashing = DANGEROUS operating temp--216-239°F (103-115°C).

Your ESC is now about to thermally shut-down.

---Reduce the pinion size to avoid overheating and potential ESC damage---

This speed control has a built-in ESC temperature overload protection

feature that will turn off the Dynamic Timing Advance feature and will

also limit the power to the motor in an attempt to prevent thermal

overloading of the ESC. While this feature can not guarantee the survival

of the speed control when subjected to conditions that produce excessive

heating of the electronics, it does provide an additional level of protection

that can help you avoid extensive damage.

If you notice a signiﬁcant decrease in performance of your brushless

system during a run, immediately check the operating temperatures

of the speed control and the motor. Reduce gearing or ESC timing

settings to lower operating temperatures!

1 2

track guide 1
software flow chart 2

Summary of Contents

Page 1 - track guide

NOT ALL TRANSMITTERS HAVE THESE ADJUSTMENTSactiv8 track guideproper gear selection5-2012#55-1725P-1 Rev.1Motor operating temperature is the ONLY way

Page 2 - software flow chart

activ8 software flow chartCUSTOM programmiNG options -- advancedP6w w w . t e a m n o v a k . c o mP7drag brake#1 DRAG BRAKE SETTINGS (1 of 10) BLUE

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Novak Activ8 Track Guide -- V1 (Non Super-Tuner) (55-172 User Manual

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Summary of Contents

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